Choosing the right lighting for industrial and commercial spaces can be challenging. Waterproof LED high bay lights offer a powerful solution for environments that demand both brightness and durability.

At PacLights, we understand the importance of selecting the perfect lighting fixtures for your specific needs. This guide will walk you through the key factors to consider when choosing waterproof LED high bay lights, ensuring you make an informed decision for your facility.

FLHE series LED Linear High Bay

From 11,000 to 60,000 Lumen
Gen.2

FLHQ series LED Linear High Bay

From 15,000 to 46,000 Lumen

FHUW series High Output LED High Bays

From 41,000 to 56,000 Lumen
Gen.2

FLHB series LED Linear High Bays

From 15,000 to 60,000 Lumen

What Are Waterproof LED High Bay Lights?

Definition and Purpose

Waterproof LED high bay lights are robust, energy-efficient lighting fixtures designed to illuminate large, high-ceiling spaces while resisting moisture, dust, and other environmental challenges. These lights merge LED technology with sturdy waterproof construction, making them suitable for a wide array of industrial and commercial settings.

Applications in Demanding Environments

Waterproof LED high bay lights thrive in environments where traditional lighting falters. Common applications include:

  1. Food processing plants (requiring frequent washdowns)
  2. Indoor swimming pools (exposed to high humidity and chlorine)
  3. Manufacturing facilities (subject to dust, oil mist, or chemical vapors)
  4. Cold storage warehouses (enduring temperature fluctuations)
  5. Outdoor covered areas (such as loading docks or sports facilities)
Infographic: How do LED high bays compare to traditional lighting?

In these settings, waterproof LED high bay lights deliver consistent, long-lasting illumination without sacrificing light quality or energy efficiency.

Advantages Over Traditional Lighting

Waterproof LED high bay lights offer significant benefits compared to traditional high-intensity discharge (HID) or fluorescent options:

  1. Energy Efficiency: LED technology uses up to 75% less energy than HID alternatives, resulting in substantial cost savings. A 150W LED high bay can replace a 400W metal halide fixture while providing equivalent or superior illumination.
  2. Longevity: With lifespans often exceeding 50,000 hours, waterproof LED high bays outlast traditional options by 2-5 times. This reduces maintenance costs and downtime associated with frequent bulb replacements.
  3. Instant On/Off: Unlike HID lights that need warm-up time, LED high bays achieve full brightness instantly. This feature enhances safety in industrial settings and allows for effective use of occupancy sensors to further reduce energy consumption.
  4. Better Light Quality: LED high bays provide superior color rendering (typically above 80 CRI) compared to HID lights. This improves visibility, reduces eye strain, and enhances workplace safety.
  5. Durability: The sealed construction of waterproof LED high bays protects against dust, moisture, and corrosive elements. This makes them highly resistant to environmental stresses that would quickly degrade traditional lighting options.

Selecting the Right Waterproof LED High Bay

When choosing waterproof LED high bay lights, consider the specific requirements of your space. Factors such as ceiling height, ambient temperature, and the nature of potential contaminants (water, dust, chemicals) will influence your decision. Try to find fixtures with appropriate IP ratings (IP66 for most wet environments), and consider the light output, color temperature, and beam angle that best suit your application.

The next step in your lighting journey involves understanding the key factors that will help you make an informed decision when selecting waterproof LED high bay lights for your specific needs.

How to Select the Best Waterproof LED High Bay Lights

Selecting the right waterproof LED high bay lights for your facility requires careful consideration of several key factors. This chapter explores these essential elements to help you make an informed decision.

Understanding IP Ratings

The Ingress Protection (IP) rating indicates the degree of protection that a lighting product has against the ingress of solid objects and liquids. For most wet environments, an IP66 rating provides sufficient protection (dust-tight and protected against powerful water jets). Extremely harsh conditions might require IP67 or IP68 rated fixtures (which can withstand temporary or continuous immersion).

Assessing Light Output and Efficiency

Lumen output and efficacy determine the brightness and efficiency of your high bay lights. Lumen output measures the total amount of light produced, while efficacy (lumens per watt) indicates how efficiently the fixture converts electricity into light. For industrial spaces, try to find fixtures that deliver at least 100 lumens per watt. A 200W LED high bay light should produce around 30,000 lumens for optimal illumination in most high-ceiling applications.

Optimizing Color Quality

Color temperature and Color Rendering Index (CRI) significantly impact the quality of light in your workspace. Industrial settings often prefer cooler color temperatures (5000K-6500K) as they promote alertness and visibility. Some applications might benefit from warmer tones (3000K-4000K). Try to select fixtures with a CRI of 80 or higher to ensure accurate color representation, which is critical for quality control and safety in industrial environments.

Considering Beam Angle and Light Distribution

The beam angle of your LED high bay lights affects how light spreads across your space. Narrow beam angles (15-30 degrees) concentrate light in specific areas, while wider angles (60-120 degrees) provide more uniform coverage. Choose a beam angle that matches your ceiling height and desired light distribution pattern.

Evaluating Durability and Lifespan

Waterproof LED high bay lights should withstand harsh environments and operate for extended periods. Look for fixtures with robust construction (e.g., corrosion-resistant materials) and long lifespans (50,000 hours or more). This durability reduces maintenance costs and minimizes operational disruptions.

Infographic: What IP rating do you need for waterproof LED high bay lights?

The next step in your lighting journey involves identifying the types and models of your current lighting fixtures, including noting the wattage and input, to ensure a smooth transition to your chosen waterproof LED high bay lights.

Installing and Maintaining Waterproof LED High Bay Lights

Effective Mounting Techniques

The mounting method for waterproof LED high bay lights impacts light distribution and fixture longevity. Hook mounts offer flexibility and easy installation, while pendant mounts provide a more secure and permanent solution.

Infographic: How do waterproof LED high bay lights perform?

Verify that your ceiling structure can support the weight of the fixture (typically 10 to 30 pounds). Use appropriate anchors and mounting hardware rated for the fixture’s weight and environmental conditions.

To achieve uniform illumination, space fixtures evenly and maintain consistent mounting heights. In a typical warehouse setting with 30-foot ceilings, try to space fixtures about 15 to 20 feet apart.

Safe Electrical Operation

Proper wiring ensures safe and efficient operation of waterproof LED high bay lights. Always consult a licensed electrician to comply with local electrical codes.

Use waterproof connectors and junction boxes to maintain the integrity of your lighting system’s IP rating. These 2/3/4/5 PIN male female electrical connectors offer excellent waterproof and weatherproof properties (rated IP68), thereby ensuring optimal performance.

Plan for voltage drop, especially in large facilities. For runs exceeding 100 feet, use a larger gauge wire to minimize voltage drop and maintain consistent light output across all fixtures.

Cleaning and Maintenance Best Practices

Regular cleaning maintains the performance of waterproof LED high bay lights. Food processing plants require monthly cleaning, while less demanding environments might need quarterly cleaning.

To clean, first turn off the power. Use a soft, damp cloth with a mild detergent solution to wipe down the fixture’s exterior. Avoid abrasive cleaners or high-pressure water, which could compromise the fixture’s waterproof seal.

Inspect the fixtures during cleaning for signs of damage (such as cracks in the housing or loose connections). Address these issues promptly to prevent more serious problems.

Common Issues and Solutions

Waterproof LED high bay lights can occasionally experience problems. Here are some common issues and solutions:

  1. Flickering lights: Often caused by loose wiring or incompatible dimming systems. Check all connections and ensure your dimmer works with LEDs.
  2. Reduced light output: This could indicate a failing driver or LED chips. If cleaning doesn’t resolve the issue, consult with the manufacturer or a lighting professional.
  3. Water ingress: If you notice moisture inside the fixture, immediately disconnect the power and contact the manufacturer. This indicates a failure in the waterproof seal and requires immediate attention.
  4. Uneven light distribution: This might result from improper spacing or mounting height. Reassess your layout and adjust fixture positions as needed.

Selecting the right waterproof LED high bay lights impacts safety, productivity, and operational costs. You should consider IP ratings, lumen output, color quality, beam angle, and durability to find fixtures that meet your specific needs. These factors will help you choose lights that can withstand environmental challenges in your facility.

Infographic: How to Properly Install and Maintain Waterproof LED High Bay Lights?

Waterproof LED high bay lights offer substantial long-term benefits. They reduce electricity costs and carbon footprints through energy efficiency. Their longevity minimizes maintenance requirements and replacement expenses. The superior light quality also enhances workplace safety and productivity.

We at PacLights understand the complexities of industrial and commercial lighting needs. Our range of waterproof LED high bay lights meets diverse requirements, from food processing plants to outdoor sports facilities. We offer free lighting layout designs and ROI assessments to help you make informed decisions about your lighting solutions.

Disclaimer: PacLights is not responsible for any actions taken based on the suggestions and information provided in this article, and readers should consult local building and electrical codes for proper guidance.